Material 
Joining

All manufacturing relies on various material joining techniques to assemble components. But only the most experienced engineers can find just the right joining method to use for an application. Allow us to bring nearly seven decades of experience to the table to find the right solution for you.

PUTTING THE PIECES TOGETHER IS EASIER SAID THAN DONE.

The methods you chose for assembling your final product can significantly affect the outcome in terms of production efficiency, durability, longevity, and overall quality. We work closely with each of our customers to determine the best material joining processes for their products to ensure optimal results.

Friction & Spin Welding

Friction or spin welding, as its name implies, uses on friction to melt two components together. It is a reliable way to join materials when, for instance, a component is required with a fluid interior. By fitting the two pieces together, holding one component stationary, and then spinning the other at high speed, the friction generated welds to the two parts together creating a watertight seal.

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Welding

We offer a range of welding tools which we can apply to fit specific use cases, including resistance welding, laser welding, plasma welding, ultrasonic welding, and soldering. From simple to complex, we base our solution on your desired outcome to deliver a product that meets precision manufacturing standards.

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Welding solutions include:

  • Friction/Spin
  • Laser
  • MIG
  • Plasma
  • Resistance
  • Solder
  • TIG
  • Ultrasonic
Client Testimonial

We truly view our relationship with Eagle as a partnership. The team has been excellent at proactively looking for potential improvement to our existing design. We are growing so rapidly that we must rely on outside help to accomplish our expansion goals on time as wells as address the known issues in our process. Eagle has been key on helping us accomplish both.

Battery Technology Customer

Pressing

Our pressing machinery ranges from low-pressure hydro-pneumatic applications to high-pressure hydraulic and electro-mechanical applications that offer greater precision and sophistication. We take care to ensure the right process is chosen for your project, and include measurement and testing process to verify product uniformity

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SOLUTIONS

  • Force Monitoring
  • Distance Conformation
  • Press to Stall
  • In-Process Control, Monitoring and Adjustment
  • Signature Analysis
  • Assembly Monitoring
  • Traceability Recording

Fastening

Fastening techniques can be as simple as applying a screw or rivet, or as complex as sequential torques and fasteners. We also have experience with a range of adhesive and sealant applications which can be applied using our dispensing technology.

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SOLUTIONS

  • Low and High Pressure Riveting Operations
  • Orbit Riveting and Forming Solutions
  • Hard Staking Operations
  • Heat Stake of Plastic Components
  • Ultrasonic Welding
  • Pneumatic Hand Tools
  • DC and Servo Screw Diving Applications
  • Nut Driving Operations
  • Adhesive and Sealant Dispensing Applications

Swaging

Swaging is a joining process whereby no new materials are added, but instead parts are fitted together and then expanded to secure the materials in place. This is a process typically used in ballizing a camshaft—a process we standardized in 1988, and have been replicating since. Today, more than sixty million camshafts have been produced using our swaging machines—technology we can put to work on your project as well.

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Questions about Material Joining?

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